Challenges in practice
Making the composition and properties of a product transparent poses a number of challenges. Complete documentation of the entire production process is essential to ensure the traceability of the end product and the allocation of quality data to individual parts/batches. Whenever a batch is moved or processed, this must be documented or mapped - yet the documentation effort must be kept efficient so as not to jeopardise the economic efficiency of production. This is especially true when several people and departments are involved.
Solution QS1
We recognise these challenges and offer the perfect solution for your individual requirements. With QS1, you can achieve seamless monitoring of the batch/serial number of a finished product and its subordinate products, raw materials, etc. This information is automatically obtained from your ERP system in real time and can also be added to and changed in QS1.
This information is automatically obtained from your ERP system in real time and can also be supplemented and modified in QS1.
Do you not have any batch / serial numbers in your ERP system?
Our solution allows
you additional functions if no detailed batch / serial number postings are made in the ERP system - even for parts that are not managed in your ERP system. Recording is time-saving, process-based and, of course, also via mobile devices.
With QS1, you have a complete origin analysis of the underlying production processes across your entire product structure, enriched with all the quality data available at these levels. Whether top-down - from the end product to the raw materials used or bottom-up - from the raw material to the end products, both variants can be mapped.
In addition to the inspection and process data, this product file also provides you with a transparent overview of all detected deviations and their documented xD measures. The QS1 analysis tools allow you to analyse the associated ERP / QS1 data ad hoc across the entire batch / serial number network.
- Batches / serial numbers master data of your ERP system
- Batches / serial numbers status
- Batches / serial numbers network postings
- Networking of batches / serial numbers with regard to issues and receipts
- Combined booking variants (your ERP system and QS1)
- Generation of batches / serial numbers in the QS1 inspection process
- Assignment of installed components in the QS1 inspection process
- Acceptance test certificate based on the batch / serial number network via the upstream production stages through to the primary material data of your suppliers
- Stock queries / material movement queries in your ERP via the components of the batch / serial number network
- Graphical representation of the batch / serial number network with extensive analysis options
- Batch / serial number characteristics from your ERP system
- SPC analyser for batches / serial numbers
- Failure management / failure analyses / FMEA based on the batch / serial number network
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Your advantages
- 100% traceability of your product structures
- Seamless origin analysis via the batch and serial numbers used
- All information such as tests, deviations, certificates, etc. is transparently available to you across your entire value chain
- Explicit, signed batch/serial number approvals, if required using the x-eye principle via the qualified person approval cockpit
- Fully automatic creation of your acceptance documents
- Thanks to the clearly structured assignment of the required inspections at different levels in combination with your ERP data, you minimise the administrative effort involved in creating and maintaining your inspection plans
- "Top-down" (from the end product to the raw materials used)
- "Bottom-up" (from the raw material to the end product to delivery).
- Time-saving structure, even for parts that are not managed by batch or serial number in the ERP system.
- Creation of MES batch and serial number postings in the ERP system
- Display / analysis of all quality-relevant data - inspections, block release information, defect management - in the batch network
- Quality Analyser
- Product file, test certificates, ...